MLD Cooling Pads Production Line
Resin Machine;
Cutting Machine(with platform)
Corrugating Machine
Forming Machine
Gluing Machine
Oven(with Electronic control Box)
Sawing Machine
Spare Part
Malido brand paper evaporative cooling pad production line is a fully automatic complete set of equipment specially developed for large-scale production of evaporative cooling pads (water curtains). Relying on the brand's core technology and strict quality control standards, it adopts modular design and intelligent control system, and can efficiently produce high-quality paper cooling pads. It is widely used in evaporative cooling systems for greenhouses, poultry houses, industrial workshops, commercial venues and other scenarios. The products can be exported in bulk to Southeast Asia, the Middle East, Africa, Europe and other regions around the world, and are the preferred production line for cooling pad manufacturers and agricultural equipment suppliers.
I. Core Equipment Composition of the Production Line
Malido paper evaporative cooling pad production line adopts continuous and fully automatic production process, covering the whole process of paper processing, forming, curing, cutting and so on. The core equipment is as follows, and all equipment work in coordination to ensure production efficiency and product quality:
1. Raw Paper Feeding and Conveying Equipment
As the starting link of the production line, this equipment adopts a fully automatic feeding mechanism, which can adapt to various cooling pad special raw papers such as kraft paper and special absorbent paper, and support precise conveying of raw papers with different widths and thicknesses. The equipment is equipped with a tension adjustment system, which can automatically control the conveying tension of raw paper, avoid wrinkling and stretching deformation of raw paper, and ensure the accuracy of subsequent processing. At the same time, the equipment is equipped with an anti-deviation device to ensure the stable position of raw paper during conveying, lay a foundation for subsequent processes, and adapt to the needs of large-scale continuous production.
2. Resin Impregnation Machine
This is the core equipment that determines the water absorption and water resistance of cooling pads. Malido brand resin impregnation machine adopts a special impregnation tank design, which can realize uniform impregnation of raw paper. It is equipped with a precise resin concentration control system and impregnation speed adjustment function, which can adjust the resin impregnation amount according to production needs to ensure that each layer of raw paper can fully absorb resin. The equipment is also equipped with a surplus resin recovery device, which reduces raw material waste, lowers production costs, and at the same time avoids resin residues affecting subsequent processes, ensuring the mildew resistance and aging resistance of cooling pad products.
3. Corrugating Machine
Adopting Malido brand exclusive forming roll design, the forming rolls are made of high-strength steel with high temperature resistance and wear resistance, which can press the impregnated raw paper into a 45° staggered corrugated structure (suitable for mainstream cooling pad models such as 7090, 6090, 5090). The equipment is equipped with a temperature adjustment system, which can adjust the forming temperature according to the raw paper material and resin characteristics to ensure regular corrugation forming, precise dimensions, and uniform corrugation height and spacing. At the same time, the forming speed can be adjusted in linkage with the overall speed of the production line to ensure forming efficiency and product consistency, and avoid problems such as corrugation deformation and damage.
4. Gluing and Laminating Machine
It is used to laminate and bond multiple layers of corrugated paper to form a honeycomb structure of cooling pads. The equipment adopts a precise gluing system, which can realize uniform glue coating, and the glue amount can be adjusted precisely to avoid blockage of cooling pads caused by excessive glue or insufficient bonding strength caused by too little glue. The laminating link is equipped with a pressurizing device, which can adjust the pressure according to the thickness of the cooling pad to ensure that multiple layers of corrugated paper are tightly bonded and not easy to delaminate, ensuring the structural strength and service life of the cooling pad. At the same time, the glue recovery circulation system can reduce glue waste and further control production costs.
5. Drying and Curing Machine
Adopting a segmented drying and curing process, it is equipped with an intelligent temperature control system and a hot air circulation system, which can realize precise temperature control (adjustable from 50℃ to 120℃), ensure full curing of cooling pad resin, and avoid paper aging and deformation caused by excessive temperature. The hot air circulation design can make the temperature in the drying room uniform, ensure consistent curing effect of all parts of the cooling pad, and improve product stability. The equipment is also equipped with a humidity monitoring device, which can monitor the humidity in the drying room in real time and automatically adjust the drying parameters to ensure that the water absorption performance of the cooling pad meets the standard after curing, adapting to the production needs of different climate zones.
6. Cutting and Trimming Machine
It is used to cut the cured cooling pad coil into the specification size required by customers, supporting precise adjustment of length and width, and can cut cooling pad products with different widths of 200mm-2000mm and different lengths of 500mm-6000mm. The equipment adopts high-precision cutting tools, with flat and burr-free cutting edges, avoiding problems such as burrs and damage, and improving the appearance quality of products. At the same time, it is equipped with an automatic trimming device, which can remove the excess parts of the cooling pad edge, ensure the precise and regular product size, and meet the specification requirements of exported products.
7. Finished Product Conveying and Stacking Machine
The cut cooling pad finished products are automatically transported to the stacking area through the conveying mechanism. The equipment can automatically adjust the stacking height and mode according to the finished product specifications, realize neat stacking of finished products, and facilitate subsequent packaging, storage and transportation. The stacking machine is equipped with a counting function, which can automatically count the number of finished products, facilitate production management and order accounting, and reduce labor intensity and improve the automation level of the production line.
8. Intelligent Control System
As the "brain" of the production line, it adopts a PLC intelligent control system and is equipped with a touch screen operation interface, which can realize linkage control, parameter adjustment, operation monitoring and fault alarm of all equipment in the production line. Operators can set parameters such as production speed, temperature, glue amount and cutting size through the touch screen, and the system can automatically save production data for subsequent traceability and optimization. At the same time, the system has a fault automatic diagnosis function, which can quickly locate the fault location and send an alarm prompt, reduce equipment downtime, and ensure continuous and stable operation of the production line.
II. Core Advantages of Malido Brand Paper Evaporative Cooling Pad Production Line
Relying on advanced technology, high-quality accessories and refined design, Malido brand production line has significant advantages compared with ordinary production lines in the industry. It can help manufacturers improve production efficiency, reduce costs, produce high-quality cooling pad products, and meet the needs of the export market:
1. Semi-Automatic Production with Upgraded Products, High Efficiency and Low Labor Cost
The production line has realized product upgrading and is optimized to semi-automatic operation in some processes. The core processes are controlled by automation, and the key links are supplemented by manual precise control, which not only ensures production accuracy but also improves production flexibility, without requiring a large number of manual interventions. A single production line can achieve a daily output of 100-150 cubic meters of cooling pads (adjusted according to specifications), and the production efficiency is more than 40% higher than that of ordinary semi-automatic production lines. At the same time, it greatly reduces labor input, reduces manual operation errors, saves labor costs, and adapts to the production needs of large-scale and bulk export orders.
2. Stable Product Quality, Adapting to Export Standards
All links of the production line adopt precise control technology and are equipped with high-quality accessories, which can ensure that the produced cooling pad products have precise dimensions, regular corrugations and tight bonding. The water absorption, water resistance and mildew resistance all meet international export standards, and have passed international authoritative tests such as SGS and CE. The products can be used in high temperature and high humidity environments for a long time, with a service life of 5-8 years, far exceeding ordinary products in the industry, and meeting the strict quality requirements of overseas customers.
3. Modular Design, Strong Flexibility and Wide Adaptability
The production line adopts a modular design, and all equipment can be flexibly combined and adjusted according to production needs. It can produce various models of cooling pads such as 7090, 6090 and 5090, and can also customize special specifications of cooling pads according to the needs of overseas customers. At the same time, it can adapt to different raw paper materials, meet the differentiated needs of customers in different regions for cooling pad performance, and adapt to the use scenarios of different climate zones such as Southeast Asia, the Middle East, Africa and Europe.
4. Energy Saving and Consumption Reduction, Lower Production Cost
The production line is equipped with a raw material recovery system (resin and glue recovery), which can reduce raw material waste and increase the raw material utilization rate by 15%-20%; the drying and curing machine adopts hot air circulation and intelligent temperature control technology, and the energy consumption is more than 30% lower than that of ordinary drying equipment. At the same time, the equipment runs stably with low failure rate and low maintenance cost, which can effectively reduce the overall production cost, improve the market competitiveness of products, and help enterprises obtain more export orders.
5. Simple Operation and Convenient Maintenance
The production line is equipped with a user-friendly touch screen operation interface, and the operation process is simple and easy to understand. Operators can take up their posts after simple training. The equipment has a reasonable structural design, and vulnerable parts can be replaced conveniently. It is also equipped with complete maintenance manuals and video tutorials, which can remotely guide overseas customers in equipment maintenance and repair. In addition, Malido brand provides one-stop services such as equipment installation, commissioning and technical training to solve customers' after-sales concerns.
6. Strong Durability and Long Service Life
The core equipment of the production line is made of high-strength steel and high-quality motors and electrical components, which have been strictly wear-resistant and corrosion-resistant treatment, and can adapt to long-term continuous production environment. The overall service life of the equipment can reach 10-15 years. At the same time, the equipment has good anti-interference ability, can run stably in high temperature and dusty industrial production environments, and adapts to different production site conditions overseas.
Malido brand paper evaporative cooling pad production line provides a one-stop production solution for cooling pad manufacturers with its core advantages of high efficiency, stability, high quality and energy saving, helping enterprises produce high-quality cooling pad products that meet international standards and expand the global export market. If you have needs for equipment customization, procurement consultation, etc., please feel free to contact us, and we will provide you with professional solutions and thoughtful services!
